当遇到紧急发货时可作随线挑选.
5.1.1.2 The defective parts should be recorded in “The Bill of Application for Out Scrap “ by line leader, then hand in MC. 经确认的不良品由产线线长填写“外部来料不良退库记录表”交 给当班物料员。
5.1.1.3 MC fill in DMCF base on “BAOS” and submit to SQE, SQE make final decision and sign his/her name, the QM/PM/PQE should sign the form if it’s necessary物料员根据“外部来料不良退库记录表“填写DMCF并提交给SQE,SQE 给出最终处理建议并签字，必要时由QM/PM/PQE 签字确认。
5.1.1.4 Prodcution line MC should block the product in SAP system when she/he receive the DMC.生产物料员收到DMCF后，将相应产品在SAP系统中block住。
5.1.1.5 The product will be transfered to WH within 12 hours and enclosed the report.制造部需将此批实物在12小时内转移至仓库，并随附相关单据。
5.1.1.6 WH must check label and report, if it’s consistent, they should transfer the product to correct stock in SAP system base on DMCF requirement.库房收到货物时需对箱单与报告核实，确认无误后根据DMCF作相应库位转移。
5.1.1.7 WH must finish SAP transfer within 24 hours, the whole batch of material should be closed within 8 days by related person. 库房必须在24小时内完成库位转移，此批原材料相关人员应在8天内处理完成。
5.1.2 The procedure of Defective material found at IQC, pls follow MBJ 07.04.09 Incoming Quality Control . 来料过程中发现的不良材料，请参照xx程序执行。
5.2 Semi-Products which provided by last process 由上工序提供的半成品
5.2.1 When Production Operater find the defective products on line, they should report to Shift Leader and IPQC to make judgment first. 生产操作员在线发现材料不良时，应首先通知线长和FQC作判断。
A. If the defect rate >= x%, the whole batch should be returned to WH, on line sorting can be implemented by last process (current process will do sorting if last process meet operator shortage) if we meet urgent delievery demand.不良率大于或等于x%的产品,如果遇到紧急生产或需要及时消耗库存的情况,由上工序生产人员在线进行检选(如上工序人员紧张的情况下,本工序协调安排人员进行检选)保证正常生产, 检选出的不良品退回到上工序;如不是紧急情况,仍需上下工序QA共同确认后,方可退回上工序,生产要无条件接受本工序QA的判断结果。
B. If the defect rate <x%, production line will do on line sorting. the current process can return the defect parts to last process directly without notice QA, QA need to do judgement when the divarication exist between two process. 不良率小于x%的产品, 生产线随线挑选.退货发生时,下工序生产可以直接联系上工序生产,双方确认后可执行退货,不再需要QA进行判断。当双方生产对产品判断标准有分歧时,QA有责任帮助进行判断。
C. If the defect caused by process (such as: ), the related process should do replacement in spite of it has been used in current process. If the defect are xx and so on, the last process should do replacement if it hasn’t been used in current process, whereas the current process should take on the loss.当缺陷类型属于制程缺陷(如xx)不管此产品是否已上线使用都可以退回上工序,当缺陷类型属于xx,如此产品未上线使用可退回上工序,如已上线使用由本工序报废。
D. The defect parts should be classified base on defect description(such as: xx) when current process want to return the defect parts, it can help responsible process take correct action本工序生产人员需将随线发现的不良品按照缺陷类型---制程缺陷(如xx等),xx/xx进行分类,以便通知上工序进行确认及问题分析与改善。
E. If the defect rate >= x%, the whole batch should be returned to WH, on line sorting can be implemented if we meet urgent delievery demand. 如果不良率大于等于x%,整批退回上一工序,当遇到紧急发货时可作随线挑选.
F. If the defect caused by process (such as: sink, orange peel), the related process should do replacement in spite of it has been used in current process. 对制程产生的缺陷（如：xx），不管此不良品在本工序是否已加工，相应工序做换货处理。
G. If the defect are dirty, scratch and so on, the last process should do replacement if it hasn’t been used in current process, whereas the current process should take on the loss.当缺陷属于xx类，如此不良品未经本工序加工，由上一工序做换货处理，如此不良品已在本工序加工，由当工序承担损失。
5.2.2 If the defect rate >= x% after getting FQC confirmation, production line issue IR and fill in related information (e.g. Part Name, Part No, Qty) then FQC sign it, PQE make final decision: sorting, scrap or rework. 在FQC确认此不良达到x%，由生产开出IR并填写相关退货信息（如：名称，料号，数量），FQC签字确认，PQE给出最终处理建议：挑选，报废或返工。
5.2.3 Prodcution line MC should block the product in SAP system when she/he receive the IR, the physical goods must to be returned to WH within 2 days. 生产物料员收到后IR，将相应产品在SAP系统中block住，实物需在2天内退至库房。
5.3 Non conformity goods which be found in process. Defective products be found by OQC, pls followOP Outgoing Quality Control; Defective products be found in process, pls follow as below requirement. 出货检验时发现的不良品，请参见Outgoing Quality Control; 在制程中发现的不良品执行以下操作。
5.3.1When SPC dimension is NG, all products which were produced from current test point to last past time must be blocked by IPQC, then do sample check for each box (sample size: half of SPC sample size
A. The product can be released if the measurement result is OK.
B. The product should be blocked if the measurement result is NG, the RD will be created by IPQC and sent to production line, production line supervisor should make final decision with PE and PQE and worked out action.
C. if we meet urgent delivery, production line will issue SAAF, the goods can be released after getting customer’s approval and internal function agreement(QM，PQE，PM，GM测试不过时，QC要求将此刻直至上次合格时刻期间所有产品全部隔离，并进行抽检测试，抽检的要求执行现在抽检频率减半的原则；对SPC测试不过产品，QA会将其Block住，同时开出DR报告，如果生产有疑义或紧急出货时，生产线可提起例外放行单并取得相关人员（QM，PQE，PM，GM）及客户确认后可将此物货物放宽接收。
5.3.2 The RD and CPAR will be issued when IPQC find defective product in production line inspection and marks the defective parts. Inform related person to deal with the non-conformities in time. 在线检查时发现不合格，发布DR & CPAR并进行标识，及时通知相关人员进行处理。
5.3.3Defect be found by FQA when sampling check, Red form will be paste on this batch, and FQA should fill in QC non-conformity Notice, then block this batch, and providing DR report at same time. production line should providing SAAF report try to acceptable it when there are suspect or urgent of delivery, and the SAAF must get customer’s agreement and signature from relate person(QM，PQE，PM，GM)，then evaluate defect status to fill in INSECPTIONREPORT（Only for returned goods） or/and CPARReport or/and Defect Report. FQA在抽检发现不良时，要对该批产品贴红单，并填写QC不合格通知单，然后QA会将其Block住，同时开出DR报告。如果生产有疑义或紧急出货时，生产线可提起例外放行单并取得相关人员（QM，PQE，PM，GM）及客户确认后可将此物货物放宽接收。并且评估此缺陷的严重情况提起退货重检报告(只有在退货时用此表) 或/和 纠正预防措施报告 或/和 不良品报告。
5.4 Defective products which be returned from customer, pls follow
Note: 注意
(1) Decision of the disposal of the non-confirming materials/products should be done immediately. When there are some arguments, the party should report to their higher-up immediately to settle down the problem. As to the defect parts could be transfer to ’On Hold’ location when the dispute could not be solved within 24 hour.不合格产品的处理决定应马上进行。如有纷争时，相关方应及时上报给其上一层领导处理解决。当该纷争不能在24h内解决时，可将该不良品转至‘待处理’库。
(2) Regarding degrade/Concession parts, SAAF must be used and get related person’s (QC Supervisor/PQE/PM/PE/QM/GM) signature. 不良品需做降级处理或让步接受时，须填写SAAF例外放行单并由相关人员(QC Supervisor/PQE/PM/PE/QM/GM)签字。
(3) The lead time of all material/product in the on hold location should be dealt with is within 10 days( The decision time should be less than 2 days, disposing time could not over 8 days) |
发表于 2011-11-3 03:18:36
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