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品质部控制计划如何编写才更实用？

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美堂
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1#
发表于 2011-11-7 18:51:40 | 只看该作者 回帖奖励 |正序浏览 |阅读模式
对产品控制品质工程师来说，公司的Dfmea、Pfmea和Cp一直不能有效的统一，成为外审员关注的焦点。请大家发表自己的看法，控制计划如何做才能更有效，更能让进货检验、过程和最终检验员包括操作者能够按照合理的要求做呢？另外抽样方法再不能实施2828的情况下如何确定呢？
谢谢！以下cp仅供FYI。
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Pre-processPlasticMaterial checkcomponent/1check material 12NC&spec.check material 12NC&spec.according to SUB material listinspection by visual1every shift every material feedingMaterial feeding recordOperation will stop when found out of mix. material on stationOperatorSUB material summary FOR≤400ppm
Plasticn/splastic machine2 plastic qualitymachine parameter settingvsample (bare pcb)/check standardinspection by visual10every batchcheck listOperation will stop when found out the plastic quality can't according with SOP.Operatorcheck standard/SOP
ShapeMaterial checkcomponent/1check material 12NC&spec.check material 12NC&spec.according to SUB material summary listinspection by visual1every shift
every material feeding		Material feeding recordOperation will stop when found out of mix. material on stationOperatorSUB material summary
Shapen/spunch / mould2insertion qualitycorrect using diesample (bare pcb)/check standardinspection by visual10every shift every material feedingdie process check listOperation will stop when found out the insertion quality can't according with SOP.Operatorcheck standard/SOP
the lead's length out of pcbcorrect using diethe lead's length out of the pcb：2.5+/-0.5mmtry on insert in bare pcb measure by callipers10every shift every material feedingdie process check listOperation will stop when found out the lead length out Spec. and inform PE.Operatorcheck standard/SOP
Shape as "L" Heatsink assembleddaub grease siliconesunk fence Heatsink 、grease siliconebrush1daub locationinspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordOperator will rework when found out the doub location and quality poor.OperatorSOP
daub qualityinspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordSOP
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美堂
7#
 楼主| 发表于 2011-11-7 18:52:22 | 只看该作者
最近去审核供应商学到了一些，只可意会不可言传，很有想法。如果有自己的公司我会做的很好。
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美堂
6#
 楼主| 发表于 2011-11-7 18:52:16 | 只看该作者
说起来很容易，但是如果能共享一个简单的例子，让大家参考一下才能说明是不是没有问题！只要包含几个小过程就可以。可以发至我邮箱：[email=szw2211#126.com]szw2211#126.com[/email], 谢谢！
我这里有很多国外和国内很多厂家的控制计划，除了最终检验和进货检验容易执行之外，在过程中根本是无法执行的。而且和工艺作业指导书有很多是重复的内容。我的CP是检验员和操作者同时都能执行的文件，所以很不好做。我把5M1E输入和输出都考虑周全了，是一个非常庞大的CP，每个过程都有，做好了根本没有人愿意用。
通常国外的做法很简单，Pfema完成之后，工艺指导书和控制计划是一个文件，而且很简练，列出的所有尺寸有很多是不控制的，只有出现PPM时才控制。
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菜蜂
5#
发表于 2011-11-7 18:52:11 | 只看该作者
控制计划对公司来说非常重要,
首先是明确产品或服务的流程,
通过宏观流程图, 流程图,工艺细图将输入,输出找出来,
再根据人,机,物,环,法,测,控制计划就一目了然了.
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美堂
4#
 楼主| 发表于 2011-11-7 18:52:04 | 只看该作者
"█" =Material Input, "◇"=Pre-Process, "◎"=Pre-ass'y ,"○"=Alignment , "△"=Checking ,"●"=Package *with mark "V" means key characteristic
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美堂
3#
 楼主| 发表于 2011-11-7 18:51:58 | 只看该作者
install electric crystalelectric crystal、
spring		fixture3spring tighteninspection by visualaccording to checking spec.inspection by visual1every shift every material feeding FAI recordOperator will rework when found out the assembly quality poor..OperatorSOP
the lead's length out of pcbcorrect using diefixture number：NO.Z17.1~4，the lead's length out of the pcb：2.5+/-0.5mmtry on insert in bare pcb measure by callipers5every shift every material feeding FAI recordSOP
install cannula to resistanceinstall cannula to resistancecannula、resistance/1material 12NC/spec.inspection by visualaccording to SUB material listinspection by visual1every shift every material feedingMaterial feeding recordOperation will stop when found out of mix. material on stationOperatorSUB material summary
assembly qualityinspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordOperator will rework when found out the assembly quality poor.OperatorSOP
lead cutting lengthmanualthe lead's length out of the cannula： 1.5-2.0mminspection by visual5every shift every material feeding FAI recordOperator will rework when found out the the lead cutting length can't according with SOP.OperatorSOP
CPU program LoadingCPU program LoadingCPUCPU program Loading machine1material 12NC/spec.IC spec.WP62P2inspection by visual1every shift every material feedingCPU check listOperation will stop when found out of mix. material on stationOperatorCPU program summary list
labelaccording to SOPinspection by visual1every shift every material feedingCPU check listCPU program summary list
2program program namevaccording to the cpu program listinspection by visual1every shift every material feedingCPU check listOperation will stop when found out the program and check sum can't match with SOP.OperatorCPU program summary list
CHECK SUMvaccording to the cpu program listCHECK SUM10every shift every material feedingCPU check listCPU program summary list
EEPROM program loadingEEPROM program loadingEEPROM ICEEPROM program loading machine1material 12NC/spec.IC spec.24C16inspection by visual1every shift every material feedingEEPROM check listOperation will stop when found out of mix. material on stationOperatorEEPROM program summary list
labelaccording to SOPinspection by visual1every shift every material feedingEEPROM check listEEPROM program summary list
2program program namevaccording to the eeprom data listinspection by visual1every shift every material feedingEEPROM check listOperation will stop when found out the program and check sum can't match with SOP.OperatorEEPROM program summary list
CHECK SUMvaccording to the eeprom data listCHECK SUM10every shift every material feedingEEPROM check listEEPROM program summary list
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美堂
2#
 楼主| 发表于 2011-11-7 18:51:47 | 只看该作者
paste insulating plateinsulating plate/2insulating plate missinginspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordOperator will rework when found out the insulating plate missing.OperatorSOP
install electric crystalelectric crystal、springfixture3assembly qualityinspection by visual manualaccording to SUB material summary inspection by visual1every shift every material feeding FAI recordOperator will rework when found out the assembly quality poor..OperatorSOP
spring tighteninspection by visualaccording to checking spec.inspection by visual1every shift every material feeding FAI recordSOP
the lead's length out of pcbcorrect using dieaccording to SOPtry on insert in bare pcb measure by callipers5every shift every material feeding FAI recordOperation will stop when found out the lead length out Spec. and inform PE.OperatorSOP
Power heatsink assemblydaub grease siliconeelectric crystal、grease siliconebrush1daub locationinspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordOperator will rework when found out the doub location and quality poor.OperatorSOP
daub qualityinspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordSOP
paste insulating plateinsulating plate/2insulating plate missinginspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordOperator will rework when found out the insulating plate missing.OperatorSOP
install electric crystalelectric crystal、grease siliconefixture3spring tighteninspection by visualaccording to checking spec.inspection by visual1every shift every material feeding FAI recordOperator will rework when found out the assembly quality poor..OperatorSOP
the lead's length out of pcbcorrect using dieaccording to SOPtry on insert in bare pcb measure by callipers5every shift every material feeding FAI recordSOP
Vertical heatsink assemblydaub grease siliconeFrame heatsink、grease siliconebrush1daub locationinspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordOperator will rework when found out the doub location and quality poor.OperatorSOP
daub qualityinspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordSOP
paste insulating plateinsulating plate/2insulating plate missinginspection by visualaccording to SOPinspection by visual1every shift every material feeding FAI recordOperator will rework when found out the insulating plate missing.OperatorSOP
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