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Pre-process | Plastic | Material check | component | / | 1 | check material 12NC&spec. | check material 12NC&spec. | | according to SUB material list | inspection by visual | 1 | every shift every material feeding | Material feeding record | Operation will stop when found out of mix. material on station | Operator | SUB material summary | FOR≤400ppm | |
Plastic | n/s | plastic machine | 2 | plastic quality | machine parameter setting | v | sample (bare pcb)/check standard | inspection by visual | 10 | every batch | check list | Operation will stop when found out the plastic quality can't according with SOP. | Operator | check standard/SOP | |
Shape | Material check | component | / | 1 | check material 12NC&spec. | check material 12NC&spec. | | according to SUB material summary list | inspection by visual | 1 | every shift
every material feeding | Material feeding record | Operation will stop when found out of mix. material on station | Operator | SUB material summary | |
Shape | n/s | punch / mould | 2 | insertion quality | correct using die | | sample (bare pcb)/check standard | inspection by visual | 10 | every shift every material feeding | die process check list | Operation will stop when found out the insertion quality can't according with SOP. | Operator | check standard/SOP | |
the lead's length out of pcb | correct using die | | the lead's length out of the pcb:2.5+/-0.5mm | try on insert in bare pcb measure by callipers | 10 | every shift every material feeding | die process check list | Operation will stop when found out the lead length out Spec. and inform PE. | Operator | check standard/SOP | |
Shape as "L" Heatsink assembled | daub grease silicone | sunk fence Heatsink 、grease silicone | brush | 1 | daub location | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the doub location and quality poor. | Operator | SOP | |
daub quality | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | SOP | |
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paste insulating plate | insulating plate | / | 2 | insulating plate missing | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the insulating plate missing. | Operator | SOP | |
install electric crystal | electric crystal、spring | fixture | 3 | assembly quality | inspection by visual manual | | according to SUB material summary | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the assembly quality poor.. | Operator | SOP | |
spring tighten | inspection by visual | | according to checking spec. | inspection by visual | 1 | every shift every material feeding | FAI record | SOP | |
the lead's length out of pcb | correct using die | | according to SOP | try on insert in bare pcb measure by callipers | 5 | every shift every material feeding | FAI record | Operation will stop when found out the lead length out Spec. and inform PE. | Operator | SOP | |
Power heatsink assembly | daub grease silicone | electric crystal、grease silicone | brush | 1 | daub location | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the doub location and quality poor. | Operator | SOP | |
daub quality | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | SOP | |
paste insulating plate | insulating plate | / | 2 | insulating plate missing | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the insulating plate missing. | Operator | SOP | |
install electric crystal | electric crystal、grease silicone | fixture | 3 | spring tighten | inspection by visual | | according to checking spec. | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the assembly quality poor.. | Operator | SOP | |
the lead's length out of pcb | correct using die | | according to SOP | try on insert in bare pcb measure by callipers | 5 | every shift every material feeding | FAI record | SOP | |
Vertical heatsink assembly | daub grease silicone | Frame heatsink、grease silicone | brush | 1 | daub location | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the doub location and quality poor. | Operator | SOP | |
daub quality | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | SOP | |
paste insulating plate | insulating plate | / | 2 | insulating plate missing | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the insulating plate missing. | Operator | SOP | |
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install electric crystal | electric crystal、
spring | fixture | 3 | spring tighten | inspection by visual | | according to checking spec. | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the assembly quality poor.. | Operator | SOP | |
the lead's length out of pcb | correct using die | | fixture number:NO.Z17.1~4,the lead's length out of the pcb:2.5+/-0.5mm | try on insert in bare pcb measure by callipers | 5 | every shift every material feeding | FAI record | SOP | |
install cannula to resistance | install cannula to resistance | cannula、resistance | / | 1 | material 12NC/spec. | inspection by visual | | according to SUB material list | inspection by visual | 1 | every shift every material feeding | Material feeding record | Operation will stop when found out of mix. material on station | Operator | SUB material summary | |
assembly quality | inspection by visual | | according to SOP | inspection by visual | 1 | every shift every material feeding | FAI record | Operator will rework when found out the assembly quality poor. | Operator | SOP | |
lead cutting length | manual | | the lead's length out of the cannula: 1.5-2.0mm | inspection by visual | 5 | every shift every material feeding | FAI record | Operator will rework when found out the the lead cutting length can't according with SOP. | Operator | SOP | |
CPU program Loading | CPU program Loading | CPU | CPU program Loading machine | 1 | material 12NC/spec. | IC spec. | | WP62P2 | inspection by visual | 1 | every shift every material feeding | CPU check list | Operation will stop when found out of mix. material on station | Operator | CPU program summary list | |
label | | according to SOP | inspection by visual | 1 | every shift every material feeding | CPU check list | CPU program summary list | |
2 | program | program name | v | according to the cpu program list | inspection by visual | 1 | every shift every material feeding | CPU check list | Operation will stop when found out the program and check sum can't match with SOP. | Operator | CPU program summary list | |
CHECK SUM | v | according to the cpu program list | CHECK SUM | 10 | every shift every material feeding | CPU check list | CPU program summary list | |
EEPROM program loading | EEPROM program loading | EEPROM IC | EEPROM program loading machine | 1 | material 12NC/spec. | IC spec. | | 24C16 | inspection by visual | 1 | every shift every material feeding | EEPROM check list | Operation will stop when found out of mix. material on station | Operator | EEPROM program summary list | |
label | | according to SOP | inspection by visual | 1 | every shift every material feeding | EEPROM check list | EEPROM program summary list | |
2 | program | program name | v | according to the eeprom data list | inspection by visual | 1 | every shift every material feeding | EEPROM check list | Operation will stop when found out the program and check sum can't match with SOP. | Operator | EEPROM program summary list | |
CHECK SUM | v | according to the eeprom data list | CHECK SUM | 10 | every shift every material feeding | EEPROM check list | EEPROM program summary list | |